Insacal Conductivity Calibration

At Brennan & Co, we’re proud to have collaborated with Insatech and our sister company, Irish Power & Process (IPP), to develop the Insacal Conductivity Calibrator. This innovative solution is a master conductivity standard accredited to 0.4% or better, specifically designed to meet the rigorous Water for Injection (WFI) standards required in the pharmaceutical and medical device industries. Our goal was to create a calibration tool that delivers both precision and flexibility, ensuring our customers can maintain the highest quality standards in their processes.

Through our partnership with IPP, who serve as the exclusive distributor of Insacal products in Ireland, we’re able to offer these high-accuracy calibration solutions directly to the local market. The Insacal master meter is a versatile tool that supports both closed-loop and open-beaker calibration procedures. This means users can choose to calibrate their sensors on-site, in-situ, or externally, depending on their operational needs. Each master meter is delivered with a closed sensor to eliminate environmental interference, ensuring consistent and reliable results.

insacal conductivity calibration

Insacal Conductivity Calibration

Features

USP 645 easy and accurate Conductivity Calibration with an Insacal Mastermeter

For Pharmaceutical and Medical purposes the quality of water, as an excipient has been defined by the European Pharmacopia (EP) as well as the United States Pharmacopia (USP). In order to ship/sell your product in Europe or the United States of America, you must be able to prove that these requirements are met.

For Purified Water and Water for Injection (WFI) the USP defines the following requirements:

• Meter reports uncompensated Conductivity or uncompensated Resistivity.
• The display resolution is 0.1 μS/cm or better.
• The meter reads accurately to ±0.1 μS/cm when a 0.1% precision resistor replaces the sensor (to calibrate/verify the meter).
• The sensor cell constant is calibrated/verifiedto ±2%
• Temperature accurate to 2°C (effective USP 28)

Yokogawa have years of experience in the development of highly accurate conductivity instrumentation for your on-line measurements.

Irish Power and Process and Insatech have jointly developed the Insacal Conductivity Calibrator in order to help you achieve these difficult requirements.

This is the first master Conductivity standard, accredited to 0.4% or better, in order to allow you meet your WFI quality requirements of 2% cell constant verification with a 4:1 TAR.

    Three Calibration Methods

  • Calibration against superior master meter EXAxtcal
  • Multipoint cell constant calibration possible
  • Multipoint temperature calibration possible
  • Accurate – 4:1 test accuracy ratio (TAR)
  • Independent of test solution
  • Robust build and uncertainty as low as 0.24%
Insacal-3-calibrations-method

Standard Accuracy

Transmitter: Ut Ambient temperature Uta

Cell constant determination Ucc0.5% Distribution: square

0.05% per C Distribution: square

0.4% when determined with a standard solution.

1% Interval 1.3 to 99.9 S/cm when determined by comparison

0.5% Interval 0.1 to 239ms/cm when determined by comparison

Confidence interval: 2. In short: last significant digit +10%).

Confidence interval: 2

e.g. Master displays 100,0uS/cm

Ambient temperature = 30C

Cell constant determined by a 100uS/cm standard solution (Ucc = 0.36%)

Coverage factor = 2 (level of confidence of approximately 95%)

Total uncertainty = 0.75%

Enhanced Accuracy

The indicator/transmitter is calibrated using a high precision resistor prior to the loop-calibration.
e.g. Master displays 100,0uS/cm
Ambient temperature = 30C
Cell constant determined by a 100uS/cm standard solution (Ucc = 0.36%)
Coverage factor = 2 (level of confidence at approximately 9%%)
Standard resistor acc = 0.05%. Distribution: square
Calibration of standard resistor: 100ppm Confidence interval: 2. Temperature influence of standard resistor 15ppm Distribution: square
Total uncertainty = 0.37%

Secure, Reliable Tools for Critical Conductivity Measurement

Security and ease of use are also key features of the Insacal system. The transmitter settings can be password-protected to prevent accidental changes, such as to the cell constant. This level of control and reliability makes the Insacal Conductivity Calibrator an essential tool for any facility where accurate conductivity measurement is critical. At Brennan & Co, we’re committed to supporting our customers with cutting-edge solutions that enhance quality and compliance across their operations.

Conductivity Sensors and Transmitters

Take a look at our full laboratory equipment catalogue HERE.

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